Rand-Air, a half of the Atlas Copco Specialty Rental division and an established chief in the field of air, nitrogen, energy, flow (pumps), steam boiler and lighting solutions, just lately took a daring determination which has changed the best way its buyer – and Rand Air – will method future hires of an identical nature.
Working within the petrochemical sector requires crucial attention to detail, with absolute safety always imperative. When Rand-Air was approached by a long-standing buyer in this sector for gear to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an revolutionary and agile method, developing with a special resolution from these previously applied.
“The venture undertaken was uncommon by nature. Our buyer required the usage of an air compressor which might perform optimally in a high-risk, risky setting. We due to this fact decided that this specific project demanded a contemporary solution – and a departure from the greatest way by which it had previously been approached,” explains Rand-Air seasoned petrochemical industry sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether it be water or oil – because of its excessive volatility. Contaminants could cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off venture. Rand-Air due to this fact took the decision to go with the Class zero oil-free compressor due to its manufacturing of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this project, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew level of minus 40 degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this explicit buyer had at all times used nitrogen to clear their pipelines. By providing the Class zero oil-free air answer, Rand-Air was in a place to prove that this was the better solution on this case: capable of provide a more environment friendly answer in a shorter time, and with considerably much less potential contamination or security threat.
Ultimate efficiency with multiple uses
The first pipeline clearing venture using oil-free air turned out to be so successful that the estimated 5 day compressor hire, was accomplished in just one. This unbelievable achievement additional highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, 4 more initiatives occurred through the course of the year, and another is ready for October.
“Efficiency and air purity are the reason that this explicit compressor is one of the best and most viable solution for clearing pipelines,” says Lake. Compressors employed by the shopper this 12 months embrace the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are able to be efficient over large distances. For instance, some of the pipeline tasks have required air to be pumped through pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, strain drops – which impacts the flow. เกจ์วัดแรงดันน้ำมันเครื่อง is crucial that air is pumped into the tanks at below four Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers usually solely rent them for instrumentation, fermentation and aerating containers that are commonplace makes use of for these machines.
According to Lake, the fact that these compressors may also be utilized in applications similar to clearing petrochemical pipelines, demonstrates their diversity: “The oil-free compressor is even able to moving an eighty ton transformer, thanks to its capacity to blow up industrial pillows which are then placed underneath the heavy transformer and floated,” she remarks.
All different capabilities apart, the most compelling reason for the hire of the Class zero oil-free compressor was due to its capability to provide clear, pure, contaminant-free dry air.
Making agility rely
Rand-Air attributes its high diploma of customer success and repeat enterprise to an around-the-clock service and strong staff effort: “We have made ourselves indispensable to so many purchasers, due to our extremely excessive requirements and substantial industry expertise. Whenever there is a want for rental equipment, customers insist on utilizing our options and providers – due to our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in lots of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing efficient solutions to customer’s operational needs.
“We are a staff which works collectively and helps each other no matter the duty. Our technicians and employees are on name 24/7 to ensure customer service and help. We will at all times be prepared to go above and beyond for a customer, looking at their problems from contemporary angles, to seek out them the most effective answer attainable – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.