เกจวัดถังแก๊ส -fold increase in production was the objective of the Croatian automotive cosmetics company Alfa Car. To obtain this, the entire manufacturing cycle, housed in a new manufacturing plant, was automated. Festo equipped a complete solution for greater than 200 process valves – including venture administration.
A number of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automotive beauty merchandise. This requires complex course of automation solutions. The Croatian automobile cosmetics company Alfa Car has taken a big step into the longer term: while building a brand new production plant, the complete manufacturing cycle was absolutely automated, from the uncooked materials to the bottling line for the finished merchandise. One point of focus was the seamless automation of the process valves.
A variety of different substances are stored, transported, blended and bottled in the production plant.
Customised full resolution
To address the problem, the corporate labored along with the system integrator Arp Lučko and Festo. It can be Festo’s function to project manage the automation of the method valves. To guarantee quick integration into the new system and maximum reliability sooner or later manufacturing process, customised full solutions were supplied that cowl the complete vary, from the process valve units to the valve terminals. When choosing the necessary elements, specific consideration needed to be paid to the doubtless explosive environment.
The communication between a lot of totally different automated ball valves and the new plant’s higher-level control system was additionally decisive for optimum process automation. This requirement was met by a dependable solution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers could be absolutely automated on this means. Using a single source for the ball valve resolution took the strain off both Alfa Car and Arp Lučko when it got here to designing and installing the new system. The intensive coordination of the various course of valve suppliers, which Festo handled as a half of its challenge administration brief, also made the project simpler.
Automated process valves ensure reliable distribution of the substances in the numerous process steps.