SEEPEX is launching a world first at IFAT 2022 in Munich, where will in all probability be presenting the subsequent generation of pumps. pressure gauge หน้าปัด 4 นิ้ว from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading commerce fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership within the subject of intelligent and progressive solutions.
The identical applies to the opposite commerce honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one considered one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital services with ambition and fervour. The pump producer combines its digital options with the normal pump business to give its clients more time for the essentials, scale back costs and simplify processes.
At the world honest for environmental technologies on the end of May, worldwide commerce visitors will expertise the premiere of a completely automated solution with built-in Industry four.0 options. The current premium mannequin range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. at the second are a thing of the past in relation to upkeep. One click from a remote location and the stator is again in high form. The range, which was developed on the basis of customer necessities, makes maintenance work a lot easier and subsequently helps to save lots of time and costs. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and maintenance times are reduced to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance could be simply performed by one particular person. Suction or pressure lines now not need to be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the flow price is decreased as a outcome of wear and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any particular tools. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the management room via analogue sign traces or digitally by way of various fieldbus systems. Quick access on site on the pump can be achieved by way of a management panel or by way of Bluetooth using an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be used for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service provide suggestions on put on and tear or point out that spare parts are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance instructions based mostly on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic information to allow predictive upkeep forecasting and identification of abnormal conditions. By combining completely different sensor knowledge, guidelines could be created to trigger alarms. For instance, a reduced move price at increased pump pace compared to the pump’s particular person calibration curve would indicate pump put on. This means that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information also allows SEEPEX to make more accurate life cycle predictions for every pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system answer that combines the advantages of two pump technologies to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to one thousand meters to its destination using pulses of compressed air within the pipes. For disposal corporations, this different to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the form of a package deal unit, which accommodates the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air parts. This pump can also be related to the Connected Services of SEEPEX as an growth.