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SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the following era of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main commerce fair for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market leadership in the subject of clever and progressive options.
The same applies to the opposite trade honest presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the one certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital services with ambition and passion. The pump manufacturer combines its digital options with the traditional pump business to give its clients more time for the necessities, scale back prices and simplify processes.
At the world truthful for environmental applied sciences on the finish of May, international commerce visitors will expertise the premiere of a fully automated resolution with built-in Industry 4.0 features. The present premium model range SCT AutoAdjust offers revolutionary innovations within the space of progressive cavity pumps. Wrenches and so on. at the second are a factor of the previous when it comes to upkeep. One click from a distant location and the stator is back in prime shape. The range, which was developed on the idea of buyer necessities, makes upkeep work a lot easier and due to this fact helps to avoid wasting time and costs. Retensioning ensures constant pumping capacity and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. เกจแรงดันน้ำ is elevated and maintenance times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that maintenance can be easily performed by one person. Suction or stress traces no longer must be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate rate is lowered as a end result of put on and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room by way of analogue signal lines or digitally via varied fieldbus methods. Quick access on web site at the pump may be achieved by way of a control panel or by way of Bluetooth using an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, companies and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be utilized for course of optimization. All collected data is stored reliably and securely in the cloud. The real-time data from the monitoring service present suggestions on put on and tear or point out that spare components are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and maintenance instructions based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic information to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining เครื่องมือความดัน , rules can be created to set off alarms. For example, a lowered move fee at increased pump pace in comparability with the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data also allows SEEPEX to make more accurate life cycle predictions for each pump type based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system solution that mixes the advantages of two pump technologies to move highly dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs could be conveyed up to a thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal corporations, this different to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the form of a package unit, which contains the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an growth.